Protecting Battery Energy Storage Systems Through Continuous Monitoring

Summary

Battery Energy Storage Systems (BESS) are vital to grid stability, but complex operating conditions can cause overheating and thermal events. Continuous monitoring provides 24/7 visibility into temperature, performance, and environmental factors, allowing utilities to detect anomalies early and prevent failures. Touchless™ Monitoring from Systems With Intelligence combines thermal and visual sensing with analytics to enhance safety, extend asset life, and enable intelligent grid operations.

Battery Energy Storage Systems (BESS) have become the cornerstone of the modern, flexible grid. They enable utilities to store renewable energy, balance demand, and stabilize supply. As the grid transitions toward cleaner, distributed resources, energy storage is critical to maintaining reliability and efficiency. Yet with this opportunity comes new risk.

BESS installations operate under high temperatures and complex charging cycles. Without continuous visibility into system conditions, these assets can develop faults that go unnoticed until they escalate into serious failures. Thermal runaway, electrical faults, and localized overheating remain key safety challenges.

To mitigate these risks and protect performance, utilities are turning to continuous, automated monitoring solutions designed for utility-grade environments.

Why Continuous Monitoring Matters for BESS

Traditional maintenance methods and periodic inspections are insufficient for today’s energy storage systems. BESS environments operate dynamically, with temperature and load variations that can change minute by minute. A single overlooked connection or internal temperature rise can trigger cascading failures.

Continuous monitoring offers utilities real-time awareness of temperature, humidity, and visual indicators that reveal early warning signs. Through 24/7 sensing, operators can:

  • Detect thermal hotspots before they escalate
  • Identify faulty cells or modules early
  • Monitor environmental conditions that affect battery performance
  • Receive automatic alerts for deviations from safe operating ranges

By maintaining this constant vigilance, utilities can prevent damage, reduce unplanned outages, and extend the life of their energy storage assets.

Thermal Surveillance: Preventing the Invisible Threat

One of the most dangerous risks in BESS is thermal runaway, a chain reaction that can occur when a single cell overheats, triggering adjacent cells to ignite. Once initiated, these events can be difficult to control.

Touchless™ Monitoring uses thermal imaging sensors to continuously scan for abnormal temperature patterns across enclosures, busbars, and battery modules. These sensors identify subtle heat signatures that manual inspections would miss. When a potential issue is detected, the system immediately issues an alert to operations teams, often hours or days before temperatures reach critical thresholds.

This real-time insight allows utilities to take corrective action, isolate risk, and prevent equipment damage or safety incidents.

Visual Intelligence and Cloud Analytics

Thermal monitoring is only one layer of protection. By integrating visual cameras with edge analytics, utilities gain situational awareness that extends beyond temperature. Cameras can detect smoke, corrosion, moisture ingress, or unauthorized access,  all of which can compromise performance or safety.

Data from these visual and thermal sensors is processed through cloud-based analytics platforms, which correlate information across sites and systems. This delivers trend analysis, predictive modelling, and remote oversight for distributed BESS installations. The result is a unified, intelligent monitoring framework capable of scaling with the growth of renewable and storage assets.

Integrating BESS into the Intelligent Grid

BESS assets are not isolated systems; they are integral components of the intelligent grid ecosystem. The same continuous monitoring that supports substations and renewables also underpins safe and efficient energy storage operations.

When paired with SCADA and energy management platforms, Touchless™ Monitoring creates a complete visibility layer that spans the entire grid. This integration allows operators to make informed, data-driven decisions on when to store, dispatch, or isolate energy assets.

As utilities evolve toward predictive and autonomous operations, BESS monitoring becomes a key enabler of grid resilience and flexibility.

A Case for Proactive Safety and Performance

Utilities implementing continuous monitoring for BESS are seeing measurable improvements in reliability and return on investment. Real-time alerts reduce the need for manual inspections, automated analysis improves operational accuracy, and continuous visibility enhances safety across remote facilities.

Touchless™ Monitoring solutions deliver more than data; they deliver confidence. For energy storage operators, that confidence translates into safer systems, lower costs, and higher uptime.

Powering the Next Generation Grid

As renewable integration accelerates, the role of BESS will continue to expand. Continuous monitoring ensures these assets perform safely and efficiently, forming the backbone of a smarter, more resilient grid.

The Intelligent Grid of tomorrow will rely on seamless coordination between generation, storage, and consumption.

Learn how continuous monitoring safeguards BESS performance and supports the evolution of the Intelligent Grid. Download the white paper: "The Intelligent Grid: Enabling AI, Automation, and Predictive Operations Through Touchless™ Infrastructure" and explore how advanced sensing and analytics are redefining reliability in the modern energy landscape.