From Substations to Steel Plants: Extending Touchless™ Monitoring to Industrial Applications

Summary

Systems With Intelligence is expanding its Touchless™ Monitoring technology, which provides continuous, condition-based monitoring for utilities to detect developing problems early, into industrial and manufacturing environments through the addition of Enertics to its product portfolio. This integration combines visual/thermal monitoring with advanced analytics to deliver early failure detection and condition-based maintenance insights across both electrical grid infrastructure and industrial equipment (motors, pumps, compressors, conveyors) in sectors like manufacturing, steel, mining, and food processing.

For years, we've worked shoulder-to-shoulder with electric utilities to change how they monitor and maintain critical infrastructure. The shift from periodic, calendar-based inspections to continuous Touchless™ Monitoring has given utilities something they didn't have before: early warnings when problems are just starting to develop, safer conditions for crews in the field, and a much clearer picture of what's actually happening with their assets.

That same approach is now moving into new territory.

Bringing Enertics Into the SWI Group

With Enertics joining the Systems With Intelligence portfolio, Touchless™ Monitoring is breaking out of the substation world and heading into industrial and manufacturing environments. This isn't just about expanding our reach, it's about bringing condition-based insights to a whole new range of equipment, from the grid infrastructure utilities depend on to the machinery that keeps factories running day in and day out.

Enertics operates as an integrated product line within SWI's broader solution set. While we've built our reputation on utility-grade visual and thermal monitoring, Enertics brings something different to the table: advanced sensing and analytics built specifically for industrial equipment and processes.

When you put these capabilities together, you get a more complete monitoring platform. Utilities and industrial operators can apply the same condition-based maintenance thinking across electrical infrastructure, rotating equipment, and production-critical assets. It's about simplifying how organizations monitor different parts of their operations while keeping the reliability and rigour that high-risk environments demand.

We didn't want to bolt on a separate system that would create more headaches. Enertics builds on what SWI already does well, which means you get expanded capabilities without the complexity.

Why Industrial and Manufacturing Environments Need This

The challenges that industrial and manufacturing facilities face? They're not that different from what utilities deal with. Assets cost a fortune. When they fail, people can get hurt. And unplanned downtime starts racking up costs fast. Add to that the fact that these sites often have thousands of components that are tough to inspect regularly, and you can see the problem.

The Enertics product line extends our reach into manufacturing, steel production, food processing, mining, and other heavy industrial operations. In these environments, motors, pumps, compressors, conveyors, and electrical panels run constantly, often in brutal conditions.

Here's the thing: small issues like rising temperatures, changes in vibration, and electrical imbalance are usually early warning signs. But without continuous monitoring, they're easy to miss until they become big, expensive problems. Touchless™ Monitoring in industrial settings means operators can catch these issues early and fix them before everything goes sideways.

Making Electric Power Applications Even Stronger

Adding Enertics also makes us better at what we're already doing in the electric power sector. Many utilities and power producers don't just operate traditional grid assets, they've got industrial-style equipment running too. Generation facilities, for example, rely heavily on rotating machinery and auxiliary systems that need constant attention.

When you combine SWI's visual and thermal monitoring with Enertics' analytics, operators get better visibility across both electrical and mechanical systems. That broader view translates to improved reliability, fewer surprise outages, and smarter use of maintenance resources.

For organizations managing mixed asset portfolios, this unified approach breaks down data silos and gives you a clearer understanding of how the whole system is actually doing.

How the Technology Works Together

The real value here is in how they work as a team.

SWI's visual and thermal sensors give you continuous awareness of what's happening with your assets. They spot temperature anomalies, visible changes, and safety concerns in real time, even when you're dealing with high electromagnetic interference or extreme weather.

Enertics adds depth by analyzing how equipment behaves over time. The analytics look for patterns and shifts that signal developing issues, even when nothing obvious is wrong yet.

Put them together, and operators get:

  • Immediate visibility into current conditions
  • Early insight into developing trends
  • Automated alerts that help teams focus their attention where it matters most

This combination cuts through the uncertainty and helps teams make faster, more confident decisions about maintenance.

Scaling Condition-Based Maintenance

Condition-based maintenance has always been at the heart of what we do. Instead of sticking to rigid schedules, maintenance decisions are driven by real data that shows what's actually happening with your assets.

Now that Enertics is part of the portfolio, this strategy applies to a lot more equipment. You can use the same principles to manage substations, industrial motors, plant electrical systems, and production-critical machinery.

This consistency makes life easier for teams trying to plan maintenance and prioritize work. It also cuts out unnecessary inspections. But most importantly, it helps prevent failures by catching issues early, when they're easier and safer to deal with.

From Substations to Steel Plants

Whether you're monitoring a remote substation or a steel manufacturing line, the goal is the same: keep assets running safely, reliably, and efficiently.

By expanding Touchless™ Monitoring to industrial applications, we're continuing to deliver on our mission of providing practical, condition-based insights wherever critical assets operate. The combination of utility-grade monitoring and advanced analytics creates a flexible solution that adapts to different environments without sacrificing reliability or safety.

As infrastructure gets more complex, understanding asset condition becomes more critical. With Enertics integrated into the SWI portfolio, Touchless™ Monitoring now supports that need across more industries, from substations to steel plants and everywhere in between.

Ready to Take the Next Step?

Touchless™ Monitoring has already transformed how utilities manage critical infrastructure. Now that Enertics is part of Systems With Intelligence, those same condition-based insights are available for industrial and manufacturing assets.

If you're looking to reduce unplanned downtime, improve reliability, and get clearer visibility into equipment health, this is worth exploring.

Learn more about advanced industrial sensing and analytics by visiting the Systems With Intelligence website , or contact us  to see how Touchless™ Monitoring can work across your operations.

Bobby Sagoo is CEO of Enertics Inc., a Systems With Intelligence Company.